Standards development

IGU manufacturers invited to contribute practical evidence to a proposed AS/NZS 4666 revision

CSi is inviting insulating glass unit manufacturers across Australia and New Zealand to trial a proposed manufacturing framework and help test whether its requirements and records work in real production environments.

Published 29 September 2026

Insulating glass unit manufacturing in a production environment

CSi has developed a working draft and factory pilot pack to support industry discussion about a proposed revision of AS/NZS 4666:2012, Insulating glass units. Glass companies are beginning to trial the documentation so that practical evidence—not theory alone—can inform the material ultimately presented to Standards Australia and Standards New Zealand for consideration.

Real production

Trial the draft controls during at least 10 representative production days.

Structured evidence

Record workload, results, failures, containment actions and practical recommendations.

Industry voice

Help build direct manufacturer evidence for formal Australian and New Zealand consideration.

Why the existing framework needs to move forward

AS/NZS 4666:2012 remains an important manufacturing reference, but IGU production has continued to evolve. Contemporary manufacturing includes rigid metallic spacers, warm-edge and hybrid systems, flexible and foam spacers, polymeric systems and hot-applied thermoplastic spacer technologies.

The proposed revision is intended to retain useful existing controls while creating a clearer, technology-neutral relationship between qualified IGU systems and day-to-day factory production. It addresses materials and components, manufacturing controls, inspection and testing, product release, marking, traceability and the assessment of changes.

A standard must work on the factory floor

A technically sound requirement is not enough if manufacturers cannot apply it consistently or demonstrate it through workable records. The factory pilot asks participating sites to use the draft requirements during normal production and record the time burden, inspections completed, production changes, failures and containment actions.

The pilot is intended to include different production volumes and IGU technologies across Australia and New Zealand. Practical feedback is particularly important for sampling, dimensional and edge-seal verification, gas concentration, dew-point procedures, traceability and the treatment of different spacer systems.

Manufacturer evidence can strengthen the proposal

Relevant industry stakeholders have been invited to participate. CSi is also opening consultation directly to IGU manufacturers so that businesses making the product can document what is clear, what is difficult, what creates unnecessary cost and what requires stronger technical control.

This evidence can help demonstrate industry need, practical impact and stakeholder support when the proposal is submitted through the formal standards-development process. Participation in the CSi trial does not make the working draft an approved standard, guarantee acceptance or replace the independent committee, public-comment, ballot and approval stages administered by the standards bodies.

Participation in this industry consultation is voluntary and separate from any CSi certification activity. Participation will not influence any current or future certification application, assessment or decision. CSi will manage confidentiality, conflicts of interest and impartiality risks through its controlled procedures.

Who should express interest

CSi welcomes expressions of interest from Australian and New Zealand IGU manufacturers using manual, semi-automatic or automated production, including businesses working with rigid spacer, warm-edge, flexible, foam, polymeric, TPS or gas-filled systems.

Participating manufacturers will be asked to nominate a responsible reviewer, apply relevant draft controls during representative production, use the supplied pilot records and provide frank, evidence-based comments on practicality, clarity, frequency, acceptance criteria and cost or implementation effects.

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